Semi Automatic Ultrasonic Cleaning Machine With SUS304 Tank For Industrial Parts

Semi-Automatic Ultrasonic Cleaning Machine

The Semi-Automatic Ultrasonic Cleaning Machine uses high-frequency ultrasonic waves to remove oil, dirt, particles, and other contaminants from the surface of workpieces. It is designed for efficient and consistent cleaning of metal components and other industrial parts, while offering a simple operating process and flexible configuration.

Working Principle

The ultrasonic generator produces a high-frequency electrical signal, which is converted into mechanical vibration by the ultrasonic transducer. The vibration is transmitted into the cleaning solution through the tank, generating ultrasonic waves throughout the liquid.

When the ultrasonic waves propagate through the cleaning solution, they create microscopic bubbles through a process known as cavitation. These bubbles rapidly form, expand, and collapse under alternating positive and negative acoustic pressure.

When the bubbles collapse, they generate localized high-pressure micro-jets and shock waves that reach the surface of the workpiece. This action helps break the bond between contaminants and the substrate, loosening and dispersing oil, dust, particles, and other residues into the cleaning solution.

For components with oil or grease contamination, the ultrasonic cavitation effect can also promote emulsification and separation of contaminants, allowing the cleaning solution to remove them more effectively from complex surfaces, gaps, and hard-to-reach areas.

Cleaning Applications

The Semi-Automatic Ultrasonic Cleaning Machine can use municipal water, purified water, alkaline cleaning solutions, mildly acidic solutions, or other water-based cleaning agents according to the material and contamination requirements of the workpiece.

It can also be integrated with other cleaning processes, such as spraying, hot-water immersion, bubbling, and subsequent drying, to form a customized semi-automatic ultrasonic cleaning line.

The equipment is particularly suitable for cleaning:

• Electronic circuit boards and electronic components

• Clock and watch components

• Metal stamping parts

• CNC machined and precision metal parts

• Jewelry and small metal components

• Eyeglass frames

• Glass products

• Semiconductor silicon wafers

• Other small and medium-sized industrial components

Key Advantages

• Effective ultrasonic cleaning: Cavitation helps remove contaminants from surfaces, gaps, and complex geometries.

• Flexible configuration: Tank size, cleaning process, heating, and auxiliary equipment can be configured according to production requirements.

• Simple operation: Manual workpiece transfer provides straightforward operation and convenient process control.

• Stable construction: SUS 304 stainless steel tanks and a square steel tube framework provide good structural strength and durability.

• Low investment: Suitable for small-batch and customized cleaning applications where a fully automatic system is not required.

• Process integration: Can be combined with spraying, immersion, bubbling, filtration, and drying processes.

Technical Specifications

Suitable for Customized Cleaning Processes

The Semi-Automatic Ultrasonic Cleaning Machine can be configured according to the workpiece material, size, contamination type, required cleaning level, production volume, and available workshop space. Different tank arrangements and auxiliary cleaning or drying processes can be incorporated to create a practical cleaning solution for specific production requirements.

Customer Case: Ultrasonic Cleaning for Metal Parts

Customer: Metal Parts Manufacturer
Application: Pre-Plating Cleaning

The customer needed to remove oil, dust and machining residues from metal parts before electroplating.

Greatwell Solution:
Greatwell supplied a customized semi-automatic ultrasonic cleaning system with stainless steel tanks, ultrasonic transducers and an integrated control system.

Result:
The system provides stable and consistent cleaning performance, helping prepare clean metal surfaces for the subsequent plating process.

Applications

Ultrasonic cleaning machine can be used for:

• Metal parts cleaning
• Pre-plating cleaning
• Pre-anodizing surface preparation
• Removal of oil and grease
• Removal of machining residues
• Precision component cleaning
• Hardware parts cleaning
• Surface preparation before coating

Quality Control

Before shipment, Greatwell checks the ultrasonic cleaning system for:

• Tank fabrication and welding quality
• Ultrasonic generator operation
• Transducer performance
• Electrical connections
• Control system operation
• Safety functions
• Water leakage
• Cleaning cycle operation
• Final equipment appearance

Dongguan Greatwell Environmental Protect Technology Co., Ltd. specializes in the design and manufacture of plating equipment, ultrasonic cleaning equipment and environmental protection systems. The company combines engineering design, equipment manufacturing, sales and technical service, and provides customized equipment for industrial surface treatment applications.

Frequently Asked Questions

What parts can be cleaned with an ultrasonic cleaning machine?
The machine can be used for many industrial metal and precision components. The cleaning configuration should be selected according to the workpiece material, dimensions and type of contamination.

Can the ultrasonic cleaning machine be customized?
Yes. Tank size, equipment dimensions, ultrasonic configuration and other specifications can be customized according to the customer's production requirements.

Can it be used before electroplating?
Yes. Ultrasonic cleaning can be used as part of the pre-treatment process to remove oil, dirt and machining residues before electroplating, anodizing or coating.

What power supply is available?
The standard configuration listed for this model is 380V. Other electrical requirements should be confirmed during equipment engineering.

What is the warranty period?
The standard warranty period is 1 year, with online technical support available for after-sales service.

Can Greatwell provide a complete surface treatment system?
Yes. Greatwell also supplies plating equipment, water treatment systems and environmental protection equipment, allowing related equipment to be integrated according to the customer's process requirements.