PLC Automatic Anodizing Line Aluminum Oxidation Machine For Industrial Surface Treatment
Brand Name:
Greatwell
Place of Origin:
Guangdong, China
MOQ:
1
Price:
Negotiated
Payment Terms:
L/C, T/T
Product Details
Highlight:
automatic aluminum oxidation equipment
,surface treatment automatic anodizing line
,plc automatic aluminum anodizing line
Type:
Electroplating Equipment
Productname:
Rack Plating Line
Processtype:
Rack Plating
Capacity:
Customizable Based On Rack Size
Installation:
On-site Installation And Commissioning
Safetyfeatures:
Overload Protection, Emergency Stop
Voltage:
220V/380V
Application:
Metal Surface Treatment
Controlsystem:
PLC Control With Touch Screen
Product Description
Detailed Specifications & Features
Anodizing Line Anodizing Machine Oxidation Machine Oxidation Equipment
This automatic anodizing line features manual loading and unloading with flight bars transferred by trolley. The system is designed for maximum efficiency and reliability in industrial surface treatment applications.
Key Features
- Automatic operation with manual loading/unloading only
- Easy operation - workers simply input product code for automated process execution
- Reliable operation with absolute position tracking and barcode verification
- Comprehensive safety protection including collision avoidance, fall prevention, and emergency brake systems
Operation Process
The system begins with manual loading of flight bars onto trolleys. After entering the product code and pressing the load ready button, the IPC retrieves pre-stored process data and directs the gantry crane to transport workpieces through the complete treatment sequence. All process parameters are monitored and recorded for quality control.
Anodizing Line Configuration
| System | Configuration |
|---|---|
| Loading System | Automatic loading station |
| Transfer System | Automatic gantry crane |
| Anodizing Tank | PP/PVC lined tank |
| Rectifier | Industrial DC rectifier |
| Control System | PLC + HMI |
| Chemical Circulation | Pump + filtration system |
| Cooling System | Industrial cooling unit |
| Washing System | Multi-stage water washing |
| Sealing System | Hot-water / nickel sealing |
| Exhaust System | Acid mist exhaust system |
Anodizing Process FlowLoading → Degreasing → Water Rinsing → Etching → Water Rinsing → Desmutting → Water Rinsing → Anodizing → Coloring → Sealing → Final Rinsing → Drying → Unloading
Project Case: Automatic Aluminum Anodizing Line
This automatic anodizing line was designed for continuous surface treatment of aluminum components. The system integrates pretreatment, anodizing, coloring, sealing, washing and drying processes into one automated production line.
| Item | Details |
|---|---|
| Application | Aluminum Surface Treatment |
| Line Type | Automatic Gantry Anodizing Line |
| Workpiece | Aluminum Components |
| Control | PLC + HMI |
| Transfer | Automatic Gantry |
| Process | Pretreatment → Anodizing → Coloring → Sealing |
| Tank Material | PP / PVC |
| Customer Location | Singapore |
| Installation | On-site Installation Available |
Equipment Images
Engineering Expertise
- Aluminum anodizing process design
- Automatic gantry transfer system
- Rectifier selection
- Tank configuration
- Chemical circulation
- Water washing system
- Sealing system
- Exhaust system
- PLC/HMI control
- Production capacity calculation
Manufacturer Credentials
Dongguan Greatwell Environmental Protect Technology Co., Ltd. specializes in the engineering and manufacturing of electroplating equipment and environmental protection systems.
Our project capabilities cover the complete equipment delivery process, including process evaluation, equipment design, mechanical fabrication, electrical integration, PLC programming, factory testing, installation, commissioning, and after-sales technical support.
- 8 Years of Industry Experience
- 1000m² Manufacturing Facility
- Customized Plating Line Design
- PLC/IPC-Based Automation Systems
- Factory Acceptance Testing
- Installation and Commissioning
- After-Sales Technical Service
- Global Project Experience
Frequently Asked Questions
What is an aluminum anodizing line?
An aluminum anodizing line is a complete surface treatment system used to form a protective oxide layer on aluminum and aluminum alloy products. It typically includes pretreatment, anodizing, rinsing, sealing and drying processes.
What products can be processed?
The line can be customized for aluminum profiles, panels, housings, brackets, machined parts and other aluminum components according to their size, weight and production requirements.
Is the anodizing line fully automatic?
Yes. An automatic gantry transfer system can move workpiece racks between process tanks according to the programmed process sequence, reducing manual handling and improving production consistency.
How is the anodizing process controlled?
The PLC and HMI system can monitor and control key parameters such as processing time, bath temperature, electrical current and transfer sequence. Process recipes can also be configured for different products.
Can the anodizing line be customized?
Yes. Tank size, process sequence, gantry system, rectifier capacity, automation level and line layout can be customized according to the customer's workpieces, production capacity and factory space.
Can the line control oxide film thickness?
Yes. Film thickness depends on factors including current density, anodizing time, bath temperature and aluminum alloy. The system can be configured to maintain the required process conditions.
What information is needed for a customized solution?
Please provide the workpiece material, dimensions, weight, photos or drawings, required film thickness, surface finish, production capacity and available factory space.
Do you provide installation and commissioning?
Yes. Installation, commissioning, operator training and technical support can be provided according to the project requirements.
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