Automatic Gantry Hard Anodizing Line for Aluminum Surface Treatment
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1
Price:
Negotiated
Product Details
Highlight:
automatic gantry hard anodizing line
,aluminum surface treatment equipment
,automatic gantry hard anodizing line
Automation Level:
Semi-automatic / Fully Automatic
Rack Size:
Standard Or Customized Dimensions
Control System:
PLC Control
Operating Temperature:
Room Temperature To 60°C
Type:
Electroplating Equipment
Installation Type:
Floor-mounted
Product Name:
Rack Plating Line
Product Description
Detailed Specifications & Features
Automatic Gantry Hard Anodizing Line for Aluminum Surface Treatment
Automatic Gantry Hard Anodizing Line for Aluminum Surface Treatment
Product Overview
The Automatic Gantry Hard Anodizing Line is designed for controlled hard anodizing of aluminum components in industrial production environments. The system integrates gantry transfer, programmable process control, dedicated hard-anodizing rectification, bath temperature control and process data recording to provide consistent treatment conditions across multiple process stages.
The line can be configured according to workpiece dimensions, production capacity, process sequence and required anodizing parameters. Automatic transfer between process tanks reduces manual handling and helps maintain repeatable processing conditions.
- This is an automatic line with manual loading and unloading, featuring flight bar transfer by trolley
- Configurable number of gantry transporters with vertical lifting and horizontal high/low speed movement functions to increase work efficiency
- Low temperature chiller maintains bath liquid at -10°C, achieving product hardness of HV200-1500, widely used in automotive and aviation fields
- Special hard anodizing rectifier with separate PLC and touch screen for segmented current and voltage loading, enabling customizable oxidation effects
Key Equipment Characteristics
- Fully automated operation except for loading and unloading
- Easy operation with product code input for automated process execution
- Reliable running with absolute positioning and unique tank barcodes to prevent orbital deviations
- Multiple safety protection systems including collision avoidance, fall prevention rubber blocks, offside outage devices, and emergency brake safety ropes
Basic Operation Instructions
First, manually push the trolley loaded with flight bar, jig and product to the loading station. Enter the product code (via barcode input, IC card input or computer input) and press the "load ready" button. The IPC will call the pre-stored technological data and transmit relevant orders to the PLC, directing the traveling crane to the loading section to lift the flight bar. The crane then conveys products sequentially to each process station according to the technological data. When the flight bar reaches the unload station, an audible reminder alerts the operator to prepare for unloading. The operator pushes away the trolley for off-line unloading and presses the "unload ready" button. Throughout the process, plating data (temperature, process time, current, etc.) is stored in the IPC for review, filing, and printing.
Engineering Design
1. Gantry Transfer System
The gantry transfer system is designed to move flight bars between individual process tanks according to the programmed process sequence. Vertical lifting and horizontal travel functions allow the system to coordinate loading, processing and unloading operations.
2. Hard Anodizing Rectifier
A dedicated rectifier supplies controlled current and voltage during the hard anodizing process. Segmented current and voltage settings can be configured according to the process requirements of different workpieces.
3. Bath Temperature Control
A low-temperature cooling system is used to control the anodizing bath temperature. Stable temperature control helps maintain consistent process conditions during hard anodizing.
4. PLC + IPC Control
The IPC stores process recipes and communicates the relevant process parameters to the PLC. The PLC then controls the movement and operation of the gantry system according to the selected process program.
5. Process Data Recording
Key process information such as temperature, processing time and current can be recorded through the IPC for production monitoring and traceability.
Technical Specifications
| Parameter | Specification |
|---|---|
| Equipment Type | Automatic Gantry Hard Anodizing Line |
| Transfer System | Gantry Transporter |
| Control System | PLC + IPC |
| HMI | Touch Screen |
| Cooling System | Low-Temperature Chiller |
| Process Control | Programmable |
| Current Control | Segmented Current Loading |
| Voltage Control | Segmented Voltage Loading |
| Positioning | Absolute Positioning |
| Data Recording | Temperature / Time / Current |
| Safety System | Collision Avoidance / Emergency Brake |
| Loading | Manual |
| Unloading | Manual |
Quality Control
- Incoming Material Inspection
- Tank Inspection
- Electrical Component Inspection
- PLC Control Testing
- Gantry Movement Testing
- Safety System Testing
- Trial Run Before Shipment
- Factory Acceptance Test (FAT)
- Installation & Commissioning
Hard Anodizing Process Flow
Loading → Degreasing → Rinsing → Surface Preparation → Hard Anodizing → Rinsing → Sealing → Drying → Unloading
The actual process sequence can be configured according to the workpiece material, required coating performance, production capacity and customer process requirements.
Project Case
Automatic Gantry Hard Anodizing Line for Aluminum Components
Application: Hard anodizing of aluminum components for automotive applications.
Project Requirements: The customer required an automated gantry transfer system to improve handling efficiency and maintain consistent anodizing conditions across multiple process stages.
Engineering Solution: The system uses an automatic gantry transporter with PLC + IPC control. Process recipes are stored in the IPC and transferred to the PLC to control gantry movement and process operations.
Key Configuration
- Automatic gantry transfer system
- Hard anodizing rectifier
- Low-temperature cooling system
- PLC + IPC control
- Segmented current and voltage control
- Absolute positioning
- Process data recording
- Safety protection system
Project Location: Vietnam
Manufacturer Credentials
Dongguan Greatwell Environment Technology Co., Ltd. is a professional manufacturer specializing in anodizing, electroplating and surface treatment equipment. Our engineering team provides complete solutions from process design and equipment manufacturing to electrical control, installation and commissioning. Equipment configurations are customized according to workpiece dimensions, production capacity and required surface treatment processes.
- Process engineering
- Equipment layout design
- Gantry transfer system design
- Rectifier selection and configuration
- PLC programming
- IPC process data management
- Electrical control integration
- Equipment commissioning
- Operator training
- After-sales technical support
- 8 Years of Industry Experience
- 1000m² Manufacturing Facility
- Customized Plating Line Design
- PLC/IPC-Based Automation Systems
- Factory Acceptance Testing
- Installation and Commissioning
- After-Sales Technical Service
- Global Project Experience
Customization Capability
The automatic gantry hard anodizing line can be customized according to workpiece size, weight, tank dimensions, production capacity, process sequence, current requirements and factory layout.
- Workpiece Size
- Workpiece Weight
- Tank Dimensions
- Production Capacity
- Process Sequence
- Rectifier Capacity
- Factory Layout
- Automation Level
FAQ
1. What is a hard anodizing line?
It is an automated system for applying a durable hard anodized coating to aluminum and aluminum alloy components.
2. How does the gantry system work?
The gantry transporter automatically moves workpieces between process tanks according to the programmed sequence.
3. What products can be processed?
It is suitable for aluminum automotive, aerospace, hydraulic and industrial components.
4. Does the system support automatic control?
Yes. It uses PLC + IPC control with a touch-screen interface for process and equipment management.
5. How is temperature controlled?
A low-temperature chiller helps maintain stable anodizing bath temperature during processing.
6. Can the anodizing line be customized?
Yes. The line can be customized according to workpiece size, weight, production capacity and factory layout.
7. Can process data be recorded?
Yes. Key parameters such as temperature, processing time and current can be recorded for process monitoring and traceability.
8. Do you provide installation and commissioning?
Yes. Installation, commissioning, operator training and technical support can be provided according to the project scope.
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